AGI Denim Debuts Industry 4.0 Vision with Smart Spinning Mill – Sourcing Journal

What does the optimum trendy denim manufacturing unit Appear to be? For Pakistani mill AGI Denim, The reply is a protected, sustainable, environment nice manufacturing flooring powered by knowledge.

The mill is current process a multi-yr funding enterprise to convey its Enterprise 4.0 idea to life by way of new, inexperienced buildings. Inside the third quartworker of 2021, The agency st…….

What does the optimum trendy denim manufacturing unit Appear to be? For Pakistani mill AGI Denim, The reply is a protected, sustainable, environment nice manufacturing flooring powered by knowledge.

The mill is current process a multi-yr funding enterprise to convey its Enterprise 4.0 idea to life by way of new, inexperienced buildings. Inside the third quartworker of 2021, The agency startworked manufacturing in a newly assembleed LEED-licensed spinning facility—The primary spinning mill to have this designation in Pakistan. The manufacturing unit is conveniently located in an industrial space of Karachi, Decrease than 10 miles away from Karachi Worldwide Airport and The center of The primary metropolis. It’s furtherly shut to AGI Denim’s current crops.

“We’re joyful to unveil The mannequin new LEED licensed AGI Industrial Park: 1 million sq. ft of purposeassembleed, state-of-the-artwork infrastructure,” said Hasan Javed, authorities director at AGI Denim. “This slicing-edge facility Consists of a spinning unit, denim mill, fiber recycling facility and The latest water remedy plant Which will finally Finish in zero liquid discharge.”

AGI startworked this funding enterprise in 2020, and it took 11 months to assemble the spinning mill on the inexperiencedfield, or beforehand undeveloped, plot. The spinning facility can produce 60,000 kilograms of yarn per day, Which might make Greater than 88,000 pairs of denims.

AGI’s new smartwork manufacturing unit mannequin leverages automation, plus knowledge and digital options to make manufacturing run smocompletely different. On This method, machines converse with Every completely different and mechanically regulate as wanted. Staff can entry knowledge by way of the cloud to make extra educated selections and optimize procedures in exact time.

Inside the spinning mill, AGI has automated The tactic from the blow room (which cleans the bales of cotton) by way of to carding (the machines that comb the cotton To rearrange it for spinning). Amongst The numerous automated options is a contamination sorter, which separates out impurities in the fiber tufts.

A protectedty function of the mill is An automated heartworkh detection system. Automation furtherly comes into play for extreme quality, with autoconer machines Which will acknowledge faults and repair manufacturing factors.

Making denim manufacturing extra sustainable, AGI has launched an Industrial Recycled Waste System that takes spinning waste and turns it into feedstock For mannequin spanking new yarn. An automated shredding unit Shall be In a place to take submit-shopper cotton textiles and course of the fibers for reuse.

Step two of AGI’s plan Consists of a dyeing, weaving and ending facility, Which can proceed the producer’s useful resource-environment nice strategy to denim manufacturing.

Inside ending, AGI will deploy robotic arms To use potassium permanganate to denims to create pale outcomes, defending staff from harsh chemical compounds. Collectively with the protectedty revenue, the robots supply A forty 5 % enchancment in effectivity over guide labor. Resource effectivity goes As a lot as 95 % with automation, with The further benefit of no chemical waste. This AI-powered course of furtherly improves consistency and extreme quality.

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Source: https://sourcingjournal.com/denim/denim-mills/agi-denim-spinning-mill-sustainability-automation-green-leed-robotic-cotton-311832/

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